API Certified Mud Pump Brr Valve Body

Product Details
Customization: Available
Manufacturing Process: Forging
Surface Treatment: Quenching
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  • API Certified Mud Pump Brr Valve Body
  • API Certified Mud Pump Brr Valve Body
  • API Certified Mud Pump Brr Valve Body
  • API Certified Mud Pump Brr Valve Body
  • API Certified Mud Pump Brr Valve Body
  • API Certified Mud Pump Brr Valve Body
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  • Overview
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  • Product Parameters
  • Detailed Photos
  • Company Profile
  • Certifications
  • FAQ
Overview

Basic Info.

Model NO.
BRR Valve
Operation Pressure
Atmospheric Pressure
Material
Steel
Transport Package
by Sea
Trademark
HNA
Origin
China
Production Capacity
300000

Product Description

Our Advantages
 

SINCE 1997,Qingdao Hainuoao Oilfield Equipment Manufacturing Co.,Ltd(abbreviated as HNA), has been an integrated engineering & manufacturing specialist & supplier recognized worldwide, for its complete range of high quality products of Mud Pump, Plunger Pump, Frac Pump & Spare Parts, High Pressure Forging & Investment Casting, and OEM customization, not only in O&G sector, but also in high speed train, automobile, heavy & special trucks, mining, cross tunnel, civil construction and heavy machinery industries.

HNA is a group company consisting of: Qingdao Headquarter Facilities of Machining, Assembling & Inspection Center, Shandong Heat Treatment Facilities, Hebei High Pressure Forging Facilities, Henan Casting Facilities. Taking benefits from our over 20 years expertise of designing & fabricating technology, state-of-art production & inspection equipment, professional R&D, manufacturing and sales & service teams, full range of products scope, as well as certified qualifications of API Q1, 7K, ISO, Member of IADC Suppliers, and High-End Oil Companies and End Users' Approvals, HNA has gained global reputation as an One-Stop Supplier for high quality and 100% interchangeable products in the O&G pump industry, among partners and end users from USA, Canada, Columbia, Mexico, Brazil, Italy, Britain, Netherlands, Saudi Arabia, UAE, Kuwait, Algeria, Russia, Kazakhstan, India, Indonesia, Malaysia, Vietnam, Australia etc., in North & South America, Europe, MENA & CIS & Pan-Pacific regions. HNA's cost-effective and high quality OEM products and services have greatly helped our clients to reduce their procurement, operation and maintenance cost, and therefore created more value and profit to our partners.  

By our World Leading Technology of High Pressure, Ceramic, Compound Alloy, USA Imported Rubber & Polyurethane, Ni-Cr Alloy Spray Surface Treatment, together with dozens of technical patents and advanced production & strict quality management control, HNA is distinguished from other manufacturers or suppliers in the O&G Pump & Parts industry and thus your most optimal & ideal choice of supplier and partner to work together with on a long term and mutual beneficial basis.

HNA believes in Innovation & Technology Create the Future, and we appreciate continuous business from our old and new friends and partners on a long term win-win cooperation, hands in hands together creating the brilliance of ours. 

Product Parameters

Features

1. Construction and Materials

  • Valve Body and Bottom Guide: The valve consists of a high - pressure forged valve body and an investment - cast bottom guide (referred to as valve leg/wing). The base material is AISI 8620 (20CrNiMo), a steel grade renowned for its mechanical properties. However, customized materials can be provided, enabling adaptation to specific engineering requirements. This flexibility in material selection allows for tailoring the valve's performance to different operating conditions, whether it's resistance to high pressures, corrosion, or other environmental factors.
  • Heat Treatment: World - class heat treatment is applied to the valve components. This treatment ensures optimal mechanical properties such as high tensile strength, enabling the valve to withstand substantial forces; good yield strength for predictable deformation under load; excellent Charpy impact resistance to endure sudden impacts; and sufficient elongation for flexibility. Additionally, the heat treatment endows the valve with temperature and corrosion resistance performance that exceeds API standards. This not only extends the valve's service life but also makes it suitable for use in the harshest drilling environments, where high temperatures, corrosive substances, and mechanical stress are common.
  • Precision Machining: Precise machining crafts are utilized to manufacture high - precision components. This results in a close - tolerance fit between parts, which is crucial for the valve's performance. A tight fit reduces leakage, enhances the valve's overall efficiency, and minimizes wear and tear, ensuring smooth operation over an extended period.

2. Design for Abrasive Environments

  • Bottom - Guide Valve Body Configurations: The availability of 4 - wing, 3 - wing, and custom - designed bottom - guide valve bodies provides versatility. These can be matched with 4 - web, 3 - web, and full - open valve seats, allowing for optimal configuration based on the specific requirements of the pumping system. When pumping abrasive mud liquid, the tapered bottom - guide legs play a vital role. They increase the flow area and reduce the fluid velocity, creating a smoother flow. This, in turn, reduces abrasion on the valve components and extends the valve's service life. The design with tapered bottom - guide legs is particularly well - suited for high - pumping - speed applications, as it can handle the increased flow rate without excessive wear.
  • Bottom - Guide Sealing Design: The precisely tapered and balanced design of the bottom guide ensures uniform loading characteristics. This is essential for achieving better sealing performance. When the valve is closed, the uniform loading helps prevent leaks, maintaining the integrity of the fluid system and ensuring efficient operation.

3. Unique Assembled Rotary Valve Body Design

  • Automatic Alignment and Stabilization: The assembled rotary valve body type features a unique design with small rolling steel balls evenly spread inside the valve body. This design enables an automatic valve alignment adjusting function. As the valve operates, the rolling balls help the valve self - align, providing an automatic valve - stabilizing feature. This not only improves the valve's sealing performance but also reduces stress on the valve components, potentially extending the valve's lifespan.

4. Cost - Effective Replaceable Insert

  • Polyurethane Insert: A replaceable polyurethane valve insert is used, which offers significant cost - savings. Instead of replacing the entire valve when the insert wears out, only the insert needs to be changed. Polyurethane inserts are generally more cost - effective to produce and replace compared to the entire valve assembly. This reduces operational costs, making the valve a more economical choice for long - term use.

5. High - Performance Polyurethane

  • Imported from the USA: The high - performance polyurethane imported from the USA exhibits outstanding properties. It has extremely perfect high extrusion/abrasion resistance, which is crucial for withstanding the abrasive forces of drilling fluids. Its high chemical/corrosion resistance makes it suitable for use in environments where the fluids may contain corrosive substances. Additionally, it can resist high pressures, with a maximum rating of 7,500 Psi, ensuring reliable performance under the high - pressure conditions typically encountered in drilling operations.
  • Temperature - Rated Options: Two temperature - rated polyurethane valve inserts are available. The regular - temperature 220°F (105°C) (yellow) insert is suitable for applications where the operating temperature remains within this range. The high - temperature 300°F (150°C) (white) insert is designed for more extreme heat conditions. This allows users to select the most appropriate insert based on the specific temperature requirements of their drilling operations.

6. Insert Design for Sealing

  • Precise Tapered Design: The precisely tapered design of the insert, which is carefully matched to the seat, provides evenly distributed loading characteristics. This is essential for ensuring better sealing performance. To accommodate different valve types, pump types, and applications, double - angle designs such as 55°, 45°, or other specified tapers are available. This adaptability ensures that the valve can be optimized for various operating conditions.

7. Valve Seat Compatibility

  • Versatile Compatibility: The valve is compatible with both API - standard valve seats and non - API modified valve seats. When paired with the HNA valve seat, the large metal - to - metal bearing area on the valve - seat surface allows for maximum fluid flow. This also contributes to a longer service life, as the increased contact area distributes stress more evenly, reducing wear and tear.

8. Shelf Life

  • Long - Lasting Storage: Under proper storage conditions, the valve has a perfect shelf life of less than 36 months. This means that the valve can be stored for up to this period without significant degradation in its performance. Proper storage conditions ensure that the valve remains in a ready - to - use state until it is installed in the drilling operation.

9. Extended Service Life

  • Exceeding Standards: The valve offers a long service life that exceeds API standards. This is a testament to its high - quality construction, from the choice of materials to the manufacturing processes. The extended service life reduces the frequency of valve replacements, which in turn reduces maintenance costs and downtime.

10. Polyurethane Material Options

  • Customizable Selection: Customers have the option to choose between domestic high - quality polyurethane and USA - imported high - performance polyurethane. This allows for customization based on performance requirements, cost - effectiveness, and specific project needs. For example, domestic polyurethane may be a more cost - effective option for less demanding applications, while the USA - imported high - performance polyurethane may be preferred for extreme conditions.

11. Interchangeability

  • Compatibility with Major Valve Types: The valve is fully interchangeable with major valve types such as the BOMCO Rotary Valve. It is available in API 3# through API 9# sizes, as well as non - API modified types and sizes. This interchangeability simplifies the process of replacing valves in existing systems. It also provides users with more options when choosing components for their drilling operations, as they can select from a range of compatible valve types.

12. Customized Rubber Option

  • Tailored Sealing Solution: Customized replaceable NBR/HNBR rubber is available as an option. This provides an additional level of flexibility to meet specific application requirements. NBR/HNBR rubber may offer different properties, such as better resistance to certain chemicals or improved sealing characteristics, depending on the nature of the drilling fluid and the operating conditions.

Product Series

1. HNA - FE - V - BRR

  • Base Model without Polyurethane Insert: HNA Bottom Guide Assembled Rotary Valve Body - 4 or 3 valve Wings, WITHOUT Replaceable Polyurethane. Available in API 3# through API 9# sizes, and non - API modified type & sizes. This model serves as a basic structure for customers who may want to use alternative inserts or install the polyurethane insert separately. It provides a starting point for customization according to specific needs.

2. HNA - FE - V - BRRC

  • Chinese Polyurethane at Regular Temperature: HNA Bottom Guide Assembled Rotary Valve Body - 4 or 3 valve Wings, with Replaceable Chinese High - Quality Polyurethane, at a Regular Temperature of 220°F. Available in API 3# through API 9# sizes, and non - API modified type & sizes. Ideal for applications operating at regular temperatures, this model combines the unique design of the valve body with the reliability of Chinese - sourced high - quality polyurethane.

3. HNA - FE - V - BRRU

  • USA Polyurethane at Regular Temperature: HNA Bottom Guide Assembled Rotary Valve Body - 4 or 3 valve Wings, with Replaceable USA High - Performance Polyurethane, at a Regular Temperature of 220°F. Available in API 3# through API 9# sizes, and non - API modified type & sizes. For users who prioritize the performance of USA - imported high - performance polyurethane at regular temperatures, this model is an excellent choice.

4. HNA - FE - V - BRRHC

  • Chinese Polyurethane at High Temperature: HNA Bottom Guide Assembled Rotary Valve Body - 4 or 3 valve Wings, with Replaceable Chinese High - Quality Polyurethane, at a High Temperature of 300°F. Available in API 3# through API 9# sizes, and non - API modified type & sizes. Designed for high - temperature applications, it features Chinese - sourced high - quality polyurethane that can withstand the rigors of 300°F operating conditions.

5. HNA - FE - V - BRRHU

  • USA Polyurethane at High Temperature: HNA Bottom Guide Assembled Rotary Valve Body - 4 or 3 valve Wings, with Replaceable USA High - Performance Polyurethane, at a High Temperature of 300°F. Available in API 3# through API 9# sizes, and non - API modified type & sizes. This model combines the high - performance of USA - imported polyurethane with the ability to operate at high temperatures, making it suitable for demanding high - temperature applications.

6. Customized Series

  • Fully Customizable Options: Customized Specific Design & Series of HNA Bottom Guide Assembled Rotary Valve Body - With valve Wings, With/Without Replaceable NBR/HNBR/Polyurethane, API/Non - API Standard. This series caters to users with unique requirements. It allows for complete customization of the valve body, including the choice of valve wing configuration, the type of sealing material (NBR/HNBR/Polyurethane), and compliance with API or non - API standards.
 
Detailed Photos

 
 
 

API Certified Mud Pump Brr Valve BodyAPI Certified Mud Pump Brr Valve Body



 

 

API Certified Mud Pump Brr Valve BodyAPI Certified Mud Pump Brr Valve Body

Company Profile

API Certified Mud Pump Brr Valve BodyAPI Certified Mud Pump Brr Valve BodyAPI Certified Mud Pump Brr Valve BodyAPI Certified Mud Pump Brr Valve BodyAPI Certified Mud Pump Brr Valve Body

Certifications


API Certified Mud Pump Brr Valve Body

API Certified Mud Pump Brr Valve BodyAPI Certified Mud Pump Brr Valve Body 
FAQ

Q:How can I place order? 

A: You can contact us by email or social media like WhatsApp on the order detail or place order on line. 

Q:How about the payment?
A: For new clients, advance payment(30%-100% of total amount) is required, the balance need to be paid before the delivery after your inspection.


Q:How can I pay you?
A: By T/T (Telegraphic Transfer) or L/C (Letter of Credit). After you receive the PI, you can make the payment through your bank as per the terms mentioned in PI.

Q: What's the order procedure? 
A: First we discuss order details, production details by email ,TM or other social media; then we issue you an PI for your confirmation. You will be requested to make full payment or deposit before we go into production.After we get the deposit, we start to process the order. Depending on the products you order, we usuallyneed a couple of days or even moths to complete production if we don't have the items in stock. Before production has been finished, we will contact you for shipment details, and the balance payment. After payment has been settled, we shall arrange the shipment for you. 

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